You’ve probably heard about custom automation and its benefits. However, do you know what it is all about, and what it entails?
Ideally, if you’ve integrated a new component that accelerates or streamlines your industrial process, then you have the custom equipment.
But that’s just a general way of looking at it.
Custom automation is the process of modernizing and upgrading the manual functions of your production process to be either fully or partially automatic. The custom part eliminates the concept of “one-size-fits-all” to ensure that your automation solution specifically corresponds to your manufacturing needs. Custom automation matches your operational requirements now and in the future, meaning, they are efficient today, and can still accommodate your future growth later on.
Fully automatic: a solution is said to be fully automated when the parts are automatically fed into the machine without the need of an operator.
Semi-automatic: a solution is said to be partially or semi-automated when the parts need to be loaded and unloaded manually; the key processes are also activated manually.
Many manufacturers who start with the semi-automatic process often end up fully automating their systems, to enhance the workflow as well as the company’s bottom line.
Where to get custom automation solutions
While there is a vast selection of manufacturing solution providers in the market, not all them are created equal; some offer superior solutions than others. It’s therefore critical to perform some due diligence up front before settling for an option. Top companies like Trimantec.com have the necessary experience, versatility, capability, and resources to help you automate your processes. Other things too look for in a solutionprovider includes:
- Seamless experience
- Relevant projects
- Emphasis on quality and ISO certification
- Turnkey capabilities
- System integration
Application of custom automation
Automation can be applied to a variety of manufacturing situations, including low volume, high-mix environments, and mass production. In custom automation, both equipment and machinery work together to enhance industrial processes through self-optimization.
Types of custom automation machinery
- Assembly machines
- High-speed closing machines
- Inspection machines
- Testing machines
- Integrated process machines
- Laser tube cutting machines
Benefits of custom automation
From cost savings to safety and speed, there are numerous reasons to automate your process. Irrespective of your industry or location, the right kind of automation solution will have a positive impact on your business. Some benefits of custom automation include:
- Increased uptime and safety
- Enhanced process optimization and accuracy
- Production volume versatility
- Greater efficiency
- Customization at a lower cost
ROI in a custom automation project
Investing in custom automation solutions is a massive undertaking, financially speaking. That’s why you may be keen on the kind of ROI you’ll get from the investment. The expenses for automating your workflow are considerable, but the good thing is that these items are designed to maximize your return on investment. Automation ensures a higher throughput, faster production turnaround, less downtime, reduced operating and maintenance costs, and more efficient project management – all of which gear towards helping you increase profit and minimize expenses over time.